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Radiation-Resistant KLS Series Linear Module for Synchrotron Facilities | China Suppliers & Factory
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Radiation-Resistant KLS Series Linear Module for Synchrotron Facilities | China Suppliers & Factory

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  • High-performance stepper motors engineered for vacuum, cryogenic, high-temperature, and radiation applications, designed by leading China suppliers.
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  • Vacuum Capability: operates efficiently in environments down to 10-7Pa.
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  • Operating Temperature Range: from -196°C to 200°C, suitable for extreme conditions.
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  • Radiation Resistance: withstands up to 106Gy, making them ideal for specialized applications.
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  • Base Width Options: available in 30/40/60/80/135/170mm to meet diverse installation requirements.
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  • Maximum Load Capacity: supports up to 150Kg horizontally and 100Kg vertically, ensuring reliability and stability.
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  • Precision: features a remarkable repeatability of ±0.01mm for accurate positioning.
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  • These stepper motors are manufactured in our advanced factory, ensuring high quality and performance for all your demanding applications.
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    Ordering Information

    KLS
    ① Product series

    KLS series linear motion stage

    ② Base width(mm)

    30 = 30mm

    40 = 40mm

    60 = 60mm

    80 = 80mm

    140 = 135mm

    170 = 170mm

    ③ Stroke length(mm)

    50, 100, 150, 200, 250, 300, 350, 400, 450, 500, 550, 600, 650, 700, 750, 800, 850, 900, 950, 1000, 1050, 1100, 1150, 1200, 1250, 1300, 1350, 1400, 1450, 1500

    Please refer to the specification tables for the available stroke length.

    ④ Screw lead(mm)

    2, 4, 5, 10, 16, 20mm

    Please refer to the specification tables for the available screw lead.

    ⑤ Motor mounting

    ISC: in-line (with coupling)

    PR: parallel on right side (with high precision gear, ratio 1:1)

    PL: parallel on left side (with high precision gear, ratio 1:1)

    PB: parallel below the linear motion stage (with high precision gear, ratio 1:1)

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    ⑥ Environmental temperature ratings
    Environmental temperature rating code Temperature range (℃) Vacuum class (Pa, optional) Radiation resistance (Gy, optional)
    RHT -20~+200 10-3 106
    SHT -20~+200 10-3/10-5/10-7 -
    HT -20~+150 10-3/10-5/10-7 -
    NTL1 -40~+85 10-3/10-5 -
    NTL2 -40~+100 - -
    NTL3 -65~+125 10-3 -
    NTL4 -80~+40 10-3 -
    NTL5 -55~+150 - -
    ⑦ Vacuum class

    Blank = Non-vacuum

    V3 = Low pressure or vacuum to 10-3Pa

    V5 = Vacuum to 10-5Pa

    V7 = Vacuum to 10-7Pa

    ⑧ Radiation resistance

    Blank = No radiation resistance

    RH = Radiation resistance (total dose 106Gy)

    ⑨ Designator of mounted motor

    e.g.

    KH42 = KH series 42mm stepper motor

    KVM57 = KVM series 57mm stepper motor

    KECM400 = KECM series 400W servo motor

    KSSM750 = KSSM series 750W servo motor

    PB60L2 = PB60 2-stage reducer (please specify the reducer stage, e.g. L1 or L2)

    Description

    Core Perspective: "Ultra-long maintenance-free life" and "remote fault-tolerant control" in inaccessible, high-radiation environments.

    Once a beamline at a synchrotron radiation facility is commissioned, the internal equipment often must operate continuously for months or even years without the possibility of routine maintenance. Especially in the front-end regions subjected to radiation intensity of 10^6Gy, even robots cannot enter for service. Any motion module must possess "maintenance-free" characteristics by design. The KLS Series Radiation-Resistant Linear Module is precisely engineered for this purpose. This radiation-resistant linear module completely eliminates organic lubricants, instead employing solid lubrication (embedding) technology. Under high vacuum degree of 10^-7Pa and ultra-high dose rate irradiation, its coefficient of friction remains stable over the long term.

    When the heat load from the synchrotron beam raises the ambient temperature to max +200°C, or when a liquid nitrogen-cooled monochromator requires cooling to min -196°C, the clearances of this radiation-resistant linear module are specifically designed to compensate for thermal expansion. This ensures it neither jams from interference fit at high temperatures nor develops excessive play causing instability at low temperatures. At the control level, this radiation-resistant linear module integrates radiation-hardened optical encoders and absolute position feedback. The ±0.01mm repeatability signal remains error-free even after cumulative radiation intensity of 10^6Gy.

    The massive body width of 170mm radiation-resistant linear module supports the first crystal of a double-crystal monochromator weighing up to the maximum horizontal load of 150kg. It adjusts the crystal's grazing angle at the nanometer scale to output X-rays of different energies. Conversely, the miniature body width of 30mm radiation-resistant linear module fine-tunes focusing mirrors for sub-millimeter beam spot adjustments. For pulsed neutron sources like the China Spallation Neutron Source (CSNS), the KLS Series Radiation-Resistant Linear Module must maintain position locking under strong vibration. Its unique brake design instantly locks the load upon power loss.

    For maintenance, this radiation-resistant linear module supports remote self-diagnostics and predictive maintenance by monitoring motor current fluctuations to estimate internal wear. More advanced is the modular design of the KLS Series Radiation-Resistant Linear Module, which allows the drive motor to be quickly replaced by a remote manipulator inside a hot cell without disassembling the main guideway body. In actual operation, this radiation-resistant linear module has demonstrated that after a cumulative dose of 10^6Gy, the degradation in its ±0.01mm repeatability is less than 5%. In conclusion, the KLS Series Radiation-Resistant Linear Module represents a design philosophy of "maintenance-free, radiation-tolerant, and high-reliability," making it an indispensable radiation-resistant linear module for extreme applications such as synchrotrons and nuclear waste handling.

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    Frequently Asked Questions
    What are the primary applications for the KLS Series Radiation-Resistant Linear Module?
    The KLS Series is designed for extreme, inaccessible, and high-radiation environments such as synchrotron radiation facilities, pulsed neutron sources (e.g., China Spallation Neutron Source), and nuclear waste handling.
    How does the module achieve a maintenance-free life in high radiation?
    It completely eliminates organic lubricants, using solid lubrication (embedding) technology instead. This maintains a stable coefficient of friction even under high vacuum levels up to 10^-7Pa and high-dose radiation up to 10^6Gy.
    What is the operating temperature range of the KLS stage?
    Depending on the environmental configuration selected, it can operate in extreme temperatures ranging from cryogenic cooling down to -196°C up to high temperatures of +200°C. Internal clearances are optimized to compensate for thermal expansion.
    What is the repeatability of the KLS Linear Module under radiation?
    It features a ±0.01mm repeatability, backed by radiation-hardened optical encoders and absolute position feedback. The degradation in repeatability remains less than 5% even after a cumulative radiation dose of 10^6Gy.
    Can the drive motor be replaced remotely?
    Yes. The module features a modular design that allows the drive motor to be quickly replaced by a remote manipulator inside a hot cell without having to disassemble the main guideway body.

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