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Vacuum Reducer PB Series for Cabin Doors - High Performance | China Suppliers & Factory
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Vacuum Reducer PB Series for Cabin Doors - High Performance | China Suppliers & Factory

Introducing our high-performance vacuum solutions, designed for various industrial applications. With a vacuum capability of up to 10-7Pa, these products are perfect for environments requiring ultra-high vacuum conditions, Our systems operate efficiently across a wide temperature range, from a chilling -80°C to an impressive 200°C, making them versatile for various manufacturing processes. Durability is a key feature, as our products boast radiation resistance up to 106Gy, ensuring reliability even in demanding situations, We offer a range of frame sizes (42/60/90/115/142/180mm) to meet your specific needs, accommodating different applications seamlessly. The rated torque load spans from 5 to 1200Nm, allowing for robust performance in diverse tasks. Additionally, our gear ratios range from 3 to 100, providing flexibility in speed and torque adjustments, Choose between an in-line output shaft (PB series) or a 90° rectangular output shaft (PBR series) based on your installation requirements. As leading China suppliers and factory manufacturers of advanced vacuum technologies, we guarantee quality and performance in every unit. Upgrade your production capabilities with our cutting-edge solutions today!

    Options

    Side Handwheel

    Ordering Information

    pb
    ① Product series

    PB series in-line planetary gearbox

    PBR series 90° rectangle planetary gearbox

    ② Flange size

    42 / 60 / 90 / 115 / 142 / 180mm

    ③ Reduction stage

    L1 = 1 stage

    L2 = 2 stages

    ④ Reduction ratio

    1 stage: 3, 4, 5, 6, 7, 8, 10

    2 stages: 12, 15, 16, 20, 25, 30, 32, 35, 36, 40, 50, 60, 64, 70, 80, 100

    ⑤ Environmental temperature ratings
    Environmental temperature rating code Temperature range (℃) Vacuum class (Pa, optional) Radiation resistance (Gy, optional)
    RHT -20~+200 10-3 106
    SHT -20~+200 10-3/10-5/10-7 -
    HT -20~+150 10-3/10-5/10-7 -
    NTL1 -40~+85 10-3/10-5 -
    NTL2 -40~+100 - -
    NTL3 -65~+125 10-3 -
    NTL4 -80~+40 10-3 -
    NTL5 -55~+150 - -
    ⑥ Vacuum class code

    Blank = Non-vacuum

    V3 = Low pressure or vacuum to 10-3Pa

    V5 = Vacuum to 10-5Pa

    V7 = Vacuum to 10-7Pa

    ⑦ Radiation resistance code

    Blank = No radiation resistance

    RH = Radiation resistance (total dose 106Gy)

    ⑧ Designator of mounted motor

    e.g.

    KH86 = KH series 86mm stepper motor

    KVM57 = KVM series 57mm stepper motor

    KECM750 = KECM series 750W servo motor

    KSSM400 = KSSM series 400W servo motor

    Description

    In high-end equipment such as semiconductor coating equipment, ion implantation equipment, vacuum experimental chambers and aerospace simulation cavities, the vacuum cabin door opening and closing mechanism is a key structure to maintain stable cavity vacuum environment. Ordinary reducers easily damage the cavity vacuum degree and pollute precision electronic components due to lubricant volatilization and insufficient sealing performance, while the vacuum reducer is a special precision transmission component adapted to vacuum cabin door opening and closing working conditions. The core advantage of the vacuum reducer is its ultra-high vacuum resistance. It stably adapts to the ultra-high vacuum working condition of 10⁻⁷ Pa, adopts low-outgassing special lubricating materials internally, and precipitates no volatile impurities during operation, permanently maintaining the clean and sealed state of the vacuum cavity. Optimized for sealed vacuum environments, the vacuum reducer has excellent overall sealing performance, preventing external air infiltration and ensuring constant environmental parameters of the vacuum cabin.

    The vacuum reducer has a complete specification system with flange sizes of 42/60/90/100/115/140/180/200/220/255 mm, adaptable to the opening and closing mechanisms of small laboratory vacuum cabins, medium semiconductor process cabins and large industrial vacuum cavities. The vacuum reducer has optional gear ratios from 3 to 100. The low gear ratio ensures smooth and impact-free opening and closing of cabin doors, while the high gear ratio realizes precise locking and positioning of cabin doors for enhanced sealing performance. With a rated torque of 5 to 1200 Nm, small-torque vacuum reducer models adapt to lightweight small cabin doors, and large-torque models drive thick and heavy large vacuum cavity cabin doors for full-scene adaptation. The vacuum reducer supports two output modes: shaft output and flange plate output, matching direct-connected and flange-fixed cabin door transmission structures. Equipped with linear and 90° angle motor connection modes, it perfectly adapts to narrow installation spaces on the side and bottom of cavities and avoids structural interference.

    Vacuum cabin doors require tens of thousands of high-frequency opening and closing cycles, demanding high stability and durability of transmission components. The vacuum reducer adopts special vacuum-grade gears, bearings and sealing accessories, resisting vacuum aging and lubricant precipitation, and operates stably for a long time without jamming, air leakage or failure. The vacuum reducer operates continuously and stably in PVD/CVD vacuum coating equipment cabin doors, electron beam welding vacuum cabin doors, aerospace ground simulation vacuum cabin doors and other equipment, ensuring constant vacuum environment of the equipment. Major vacuum equipment manufacturers prefer the vacuum reducer in non-standard cavity design and renovation. Its complete standardized specifications eliminate the need for customized mold opening, effectively shortening equipment R&D cycles and reducing production costs. With excellent ultra-high vacuum adaptability, high transmission precision and long-term stability, the vacuum reducer has become a standard transmission component for the opening and closing mechanism of all kinds of high-end vacuum cabin doors.

    in-high-end-equipment-such-as-semiconductor-coating-equipment

    Frequently Asked Questions (FAQ)

    Q What makes the vacuum reducer suitable for ultra-high vacuum environments?

    The vacuum reducer is engineered with special vacuum-grade gears, bearings, and sealing accessories. It utilizes low-outgassing lubricating materials internally, preventing volatile impurities from precipitating and ensuring stable operation down to 10⁻⁷ Pa.

    Q What flange sizes are available for the planetary gearbox?

    We offer a wide range of standard flange sizes: 42mm, 60mm, 90mm, 100mm, 115mm, 140mm, 180mm, 200mm, 220mm, and 255mm, matching various load and space requirements.

    Q What temperature ranges can these vacuum reducers withstand?

    Depending on the selected code, the operating temperature ranges from ultra-low temperatures (e.g., NTL4 at -80℃ to +40℃) up to high temperatures (e.g., RHT/SHT at -20℃ to +200℃).

    Q What are the available reduction ratios and output configurations?

    The gearbox is available in 1-stage (ratios 3 to 10) and 2-stage (ratios 12 to 100) models. It supports both shaft output and flange plate output, with options for linear (PB series) or 90° right-angle (PBR series) configurations.

    Q What types of vacuum equipment can this reducer be applied to?

    It is ideal for semiconductor coating equipment (PVD/CVD), ion implantation systems, electron beam welding cabins, vacuum experimental chambers, and aerospace ground simulation cavities.

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