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Radiation-Resistant Linear Module from China Suppliers | Stepper Motors for Synchrotron and Extreme Environments Factory
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Radiation-Resistant Linear Module from China Suppliers | Stepper Motors for Synchrotron and Extreme Environments Factory

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  • High-performance stepper motors designed for operation in vacuum, cryogenic, high temperature, and radiation environments.
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  • Vacuum Capability: Effective operation up to 10-7Pa, making them ideal for demanding applications.
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  • Operating Temperature Range: From -196°C to 200°C, enabling versatility in extreme conditions.
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  • Radiation Resistance: Robust design withstands radiation exposure up to 106Gy.
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  • Base Width Options: Available in various sizes: 30/40/60/80/135/170mm to meet diverse requirements.
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  • Maximum Load Capacity: Supports up to 150Kg horizontally and 100Kg vertically for reliable performance.
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  • Precision: Ensures exceptional repeatability of ±0.01mm, crucial for high-accuracy applications.
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  • As a leading China factory and suppliers of stepper motors, we specialize in providing solutions tailored for specialized operations.
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    Ordering Information

    KLS
    1 Product series

    KLS series linear motion stage

    2 Base width(mm)

    30 = 30mm

    40 = 40mm

    60 = 60mm

    80 = 80mm

    140 = 135mm

    170 = 170mm

    3 Stroke length(mm)

    50, 100, 150, 200, 250, 300, 350, 400, 450, 500, 550, 600, 650, 700, 750, 800, 850, 900, 950, 1000, 1050, 1100, 1150, 1200, 1250, 1300, 1350, 1400, 1450, 1500

    Please refer to the specification tables for the available stroke length.

    4 Screw lead(mm)

    2, 4, 5, 10, 16, 20mm

    Please refer to the specification tables for the available screw lead.

    5 Motor mounting

    ISC: in-line (with coupling)

    PR: parallel on right side (with high precision gear, ratio 1:1)

    PL: parallel on left side (with high precision gear, ratio 1:1)

    PB: parallel below the linear motion stage (with high precision gear, ratio 1:1)

    Motor mounting options
    6 Environmental temperature ratings
    Environmental temperature rating code Temperature range (℃) Vacuum class (Pa, optional) Radiation resistance (Gy, optional)
    RHT -20~+200 10-3 106
    SHT -20~+200 10-3/10-5/10-7 -
    HT -20~+150 10-3/10-5/10-7 -
    NTL1 -40~+85 10-3/10-5 -
    NTL2 -40~+100 - -
    NTL3 -65~+125 10-3 -
    NTL4 -80~+40 10-3 -
    NTL5 -55~+150 - -
    7 Vacuum class

    Blank: Non-vacuum

    V3: Low pressure or vacuum to 10-3Pa

    V5: Vacuum to 10-5Pa

    V7: Vacuum to 10-7Pa

    8 Radiation resistance

    Blank: No radiation resistance

    RH: Radiation resistance (total dose 106Gy)

    9 Designator of mounted motor

    e.g.

    KH42: KH series 42mm stepper motor

    KVM57: KVM series 57mm stepper motor

    KECM400: KECM series 400W servo motor

    KSSM750: KSSM series 750W servo motor

    PB60L2: PB60 2-stage reducer (please specify the reducer stage, e.g. L1 or L2)

    Description

    Core Perspective: "Ultra-long maintenance-free life" and "remote fault-tolerant control" in inaccessible, high-radiation environments.

    Once a beamline at a synchrotron radiation facility is commissioned, the internal equipment often must operate continuously for months or even years without the possibility of routine maintenance. Especially in the front-end regions subjected to radiation intensity of 10^6Gy, even robots cannot enter for service. Any motion module must possess "maintenance-free" characteristics by design. The KLS Series Radiation-Resistant Linear Module is precisely engineered for this purpose. This radiation-resistant linear module completely eliminates organic lubricants, instead employing solid lubrication (embedding) technology. Under high vacuum degree of 10^-7Pa and ultra-high dose rate irradiation, its coefficient of friction remains stable over the long term.

    When the heat load from the synchrotron beam raises the ambient temperature to max +200°C, or when a liquid nitrogen-cooled monochromator requires cooling to min -196°C, the clearances of this radiation-resistant linear module are specifically designed to compensate for thermal expansion. This ensures it neither jams from interference fit at high temperatures nor develops excessive play causing instability at low temperatures. At the control level, this radiation-resistant linear module integrates radiation-hardened optical encoders and absolute position feedback. The ±0.01mm repeatability signal remains error-free even after cumulative radiation intensity of 10^6Gy.

    The massive body width of 170mm radiation-resistant linear module supports the first crystal of a double-crystal monochromator weighing up to the maximum horizontal load of 150kg. It adjusts the crystal's grazing angle at the nanometer scale to output X-rays of different energies. Conversely, the miniature body width of 30mm radiation-resistant linear module fine-tunes focusing mirrors for sub-millimeter beam spot adjustments. For pulsed neutron sources like the China Spallation Neutron Source (CSNS), the KLS Series Radiation-Resistant Linear Module must maintain position locking under strong vibration. Its unique brake design instantly locks the load upon power loss.

    For maintenance, this radiation-resistant linear module supports remote self-diagnostics and predictive maintenance by monitoring motor current fluctuations to estimate internal wear. More advanced is the modular design of the KLS Series Radiation-Resistant Linear Module, which allows the drive motor to be quickly replaced by a remote manipulator inside a hot cell without disassembling the main guideway body. In actual operation, this radiation-resistant linear module has demonstrated that after a cumulative dose of 10^6Gy, the degradation in its ±0.01mm repeatability is less than 5%. In conclusion, the KLS Series Radiation-Resistant Linear Module represents a design philosophy of "maintenance-free, radiation-tolerant, and high-reliability," making it an indispensable radiation-resistant linear module for extreme applications such as synchrotrons and nuclear waste handling.

    Radiation-Resistant Linear Module Application
    Frequently Asked Questions (FAQ)
    What makes the KLS Series Linear Module suitable for high-radiation environments?
    The KLS Series completely eliminates organic lubricants, utilizing solid lubrication (embedding) technology instead. It also features radiation-hardened optical encoders and absolute position feedback, ensuring stable performance up to a cumulative radiation dose of 10^6Gy.
    What temperature ranges can this radiation-resistant module withstand?
    Depending on the environmental configuration code, it can operate in extreme temperatures ranging from as low as -80°C (NTL4 rating) up to a maximum of +200°C (RHT and SHT ratings). Its clearances are specifically designed to compensate for thermal expansion.
    Does the module support vacuum environments?
    Yes, the KLS Series offers optional vacuum classes to handle low pressure and high vacuum environments, including V3 (10^-3 Pa), V5 (10^-5 Pa), and V7 (10^-7 Pa).
    How is maintenance performed in highly restricted or hazardous areas?
    The module supports remote self-diagnostics and predictive maintenance through motor current monitoring. Additionally, its modular design allows the drive motor to be quickly replaced by a remote manipulator inside a hot cell without disassembling the main guideway body.
    What is the repeatability accuracy of the KLS Series?
    It features a ±0.01mm repeatability. Testing has shown that even after a cumulative radiation dose of 10^6Gy, the degradation in this repeatability is less than 5%.
    What payload capacities and sizes are available?
    Base widths range from a miniature 30mm (for sub-millimeter beam spot adjustments) up to a massive 170mm, which supports horizontal loads of up to 150kg. Stroke lengths are customizable from 50mm up to 1500mm.

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